Harbor Freight Tools Outdoor Cart 90160 User Manual

4 TIER STOCKER  
SERVICE CART  
90160  
ASSEMBLY AND OPERATING INSTRUCTIONS  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright © 2003 by Harbor Freight Tools®. All rights reserved. No portion of  
this manual or any artwork contained herein may be reproduced in any shape  
or form without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353  
 
9.  
Maintain products with care. Keep the Cart clean for better and safer performance.  
The handle must be kept clean, dry, and free from oil and grease at all times.  
10. Stay alert. Watch what you are doing, use common sense. Do not operate the Cart  
when you are tired.  
11. Check for loose and damaged parts. Before using the Cart, any part that appears  
damaged should be carefully checked to determine that it will operate properly and  
perform its intended function. Check for alignment and binding of moving parts; any  
broken parts or mounting fixtures; and any other condition that may affect proper  
operation. Any part that is damaged should be properly repaired or replaced by a  
qualified technician.  
12. Replacement parts and accessories. When servicing, use only identical  
replacement parts. Use of any other parts will void the warranty.  
13. Do not operate the Cart if under the influence of alcohol or drugs. Read warning  
labels if taking prescription medicine to determine if your judgment or reflexes are  
impaired while taking drugs. If there is any doubt, do not operate the Cart.  
14. Maintenance. For your safety, service and maintenance should be performed  
regularly by a qualified technician.  
15. Operate and store the Cart on a flat, dry, level surface.  
Warning! Do not exceed the Service Cart’s maximum capacity of 450 Lbs.  
Warning! Weight on all four of the Trays must be evenly distributed and balanced for safety.  
Warning: The warnings, cautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot be  
built into this product, but must be supplied by the operator.  
Unpacking  
When unpacking, check to make sure the parts listed on page 6 are included. If any parts  
are missing or broken, please call Harbor Freight Tools at the number on the cover of this  
manual as soon as possible.  
SKU 90160  
Page 3  
 
Assembly  
While following the assembly instructions on page 5, use the three FIGURES below and the  
Assembly Drawing on page 7.  
FIGURE 1  
A
Position 1  
G
C
A
H
Note: Part Names are  
listed on page 6.  
B
E
D
F
Handle Detail  
FIGURE 3  
FIGURE 2  
Caster Plate  
Upper/Middle  
Tray (A)  
Post (C)  
Handle (H)  
Castor Mounting Plate (D)  
SKU 90160  
Page 4  
 
Assembly (continued)  
Note: You will need a 7/16” open end wrench and a flat screwdriver (both not included).  
Refer to FIGURES 1, 2, & 3, on page four and the Assembly Drawing on page 7.  
1. Bolt the Bottom Tray (B) to all four Posts (C) using (16) 1/4-20 x 1/2” machine screws and  
nuts.  
2. Working your way up the Posts (C) from the bottom, attach the two middle  
Upper/Middle Trays (A) to the posts using (16) 1/4-20 x 1/2” machine screws and nuts per  
tray. Do not attach two of the bolts on each side for the Handle. See “Position 1” in  
FIGURE 1 on page 4.  
3. Bolt the Upper, Upper/Middle Tray (A) to the Posts (C) using (16) 1/4-20 x 1/2” machine  
screws and nuts.  
Note: When mounting the Castors (next step) make sure the Swivel Castors (F) are mounted  
on the same side as the Handle.  
4. Refering to the Detail insert on the Assembly Drawing on page 7 and FIGURE 2), place  
one of the Castor Mounting Plates (D) between the Castor Plate ( FIGURE 2) and the  
Bottom Tray (B). Hold one of the Swivel Castors (F) so that the holes match up and attach  
with (16) 1/4-20 x 1/2” machine screws, (16) split washers, and (16) nuts (see the Detail insert  
on the Assembly Drawing on page 7 and FIGURE 2). Repeat with the other  
Swivel Castor (F) making sure it is on the same side as the Handle will be.  
5. Mount the two Rigid Castors (E) on the opposite side using the same instructions above  
in number 4.  
6. At “Position 1” in FIGURE 1 on page 4, bolt one Handle Bracket (G) through the Post (C)  
and the Upper/Middle Tray (A) and secure it using 1/4-20 x 1/2” machine screws and nuts.  
(See Handle Detail in FIGURE 1).  
7. Insert the Handle Tube (H) in the attached Handle Bracket (G). Then, place the second  
Handle Bracket (G) onto the Handle Tube (H) and bolt to the other side of the  
Post (C) and the Upper/Middle Tray (A) and secure it using 1/4-20 x 1/2” machine screws  
and nuts.  
8. Tighten all nuts and bolts.  
Operation  
For maximum safety:  
1. Do not exceed the weight capacities listed in the Specifications chart on page 2.  
2. Do not allow children or pets to ride on the Cart.  
3. Only operate and park the Cart on flat, dry, level surfaces.  
4. This Cart was designed to be pushed by an operator, walking slowly behind the unit. Make  
sure the Swivel Castors (F) are on the same side as the Handle.  
Warning! Weight on all four of the Trays must be evenly distributed and balanced.  
SKU 90160  
Page 5  
 
Parts List  
Part No.  
Description  
Qty.  
3
1
4
2
2
2
2
1
A
B
C
D
E
F
G
H
I
Upper/Middle Tray  
Bottom Tray  
Post  
Castor Mounting Plate  
Rigid Castor  
Swivel Castor  
Handle Bracket  
Handle Tube  
Hardware Package  
1
Maintenance  
1. Periodically tighten all of the hardware.  
2. Make sure the castors are free of all dirt, debris, or grease.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS  
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBU-  
TOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE  
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
NOTE: Some parts are listed and shown for illustration purposes only and are not available  
individually as replacement parts.  
SKU 90160  
Page 6  
 
Assembly Drawing  
Detail  
(B)  
(D)  
Castor Plate  
Split Washer  
Nut  
SKU 90160  
Page 7  
 

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